Summary
Overview
Work History
Education
Skills
Software
Timeline
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Chang Hsiang-sen

Chang Hsiang-sen

Deputy Manager
Taichung,Taiwan

Summary

Designers should not be afraid of being criticized and afraid to make mistakes. Any new design will have errors or flaws. As long as they are discovered during EVT/DVT or even PVT trial production and corrected in time before mass production, they are fine. I have seen many engineers insist on their own opinions during trial production or attribute the errors to production line assembly problems or incoming material quality problems. If they are not corrected in time and wait until PVT to correct them, the losses will become increasingly greater! I once encountered a case where a junior supervisor resigned after DVT. The engineers under his supervision did not deal with this defect in a timely manner. The PM was also inexperienced and accepted the engineers' countermeasures. At that time, I was stationed at Huawei and After the PVT test, the defect rate was still high. Resisting the pressure of everyone pushing for mass production, I halted the production schedule and requested two weeks to develop five experimental plans and instruct the engineers to track and document the root cause before resuming production. This kind of situation has happened to me in my 14 years of R&D experience, but we must focus on uncovering the root cause rather than just seeing the minor issues on the surface. Obvious mistakes must be avoided so that we can focus on addressing the fundamental issues. Innovation companies' R&D work allows for trial and error within a controlled range, which is the driving force for growth. My strengths are attention to detail and the ability to quickly spot problems. My weaknesses are overthinking and a tendency to be too obsessed with perfection, which I've been working on over the years. Having children these past few years, I've become more accustomed to using patience, encouragement, and creative communication. The above is my working experience. Thank you for taking the time to review it.

Overview

15
15
years of professional experience
1
1
Language

Work History

Deputy Manager

Merry Electronics
08.2010 - 09.2021
  • When I first joined the Battery Division, there were only two mechanic engineers, and I was one of them. Initially, this department only did battery packaging (see Fig.4), but later we ventured into mobile power products. Mophie, originally a client of the Audio Department, learned that we provided total solutions and entrusted us with the integration of the earphones + battery case (see Fig.5), which can be considered an early concept version of AirPods. After the release of the iPhone 4 that year, the demand for smartphone battery life increased, leading to a surge in demand for battery cases and mobile power bank, and we were capable of tapping into this blue ocean market! At the beginning, Mophie sent Merry the most challenging IPX4 waterproof battery case (see Fig.6). I directly interfaced with American clients, utilizing waterproof breathable fabric, double injection molding, waterproof adhesive backing, dot adhesive, and TPU rubber casing processes, ultimately meeting client expectations and successfully achieving mass production. Subsequently, the client sent the majority of battery cases (see Fig.7 & 8) and mobile power bank (see Fig.9) to the Merry Battery Division for production. The volume of projects increased dramatically, so we had to quickly recruit more staffs, but that wasn't enough; we had to make one person do the work of two. After two years, the mechanical department grew from 2 to 8 people, while the battery department rapidly expanded from 15 to nearly 40 team members. At this time, Nokia also came to us to develop mobile phone power accessories and power banks (see Figures 11 & 12).After a few years since the launch of AirPods, traditional headphone giants like the American company Bose, Germany's Sennheiser, and Denmark's B&O approached us to develop TWS (true wireless stereo) products (see Fig.13 series). Knowing that we had experience making similar headphone charging cases, they handed the project over to our battery department. This was yet another new challenge, but we successfully developed the product and helped our clients ride the blue ocean wave, ensuring they were not monopolized by Apple. During this period, I led the development of 8 inventions and new type patents, obtaining certifications in the US, Taiwan, and China. At our peak, our department had nearly 15 persons, with the total number in the department being around 100. Initially, Bose approached our battery department to develop a charging and storage bag for headphones made from fabric, which was also a brand new concept product(see Fig.10). After validating our R&D capabilities, they entrusted us with their first generation TWS, which sold millions of units, demonstrating that our design capabilities achieved a yield rate of over 99%. Subsequently, other leading manufacturers also requested to use fabric or leather to cover charging cases to enhance their quality. In 2010, TWS entered the competitive market, and the battery sector shifted its focus to large-capacity energy storage devices (see Fig.14). I progressed from a level 3 engineer in 2010 to a level 2 engineer in 2021, achieving level 1 engineer in 2013, becoming a team leader in 2015, then an deputy manager in 2018, and acting manager in 2020.
  • Charging case US CN US11444471B2 Hsiang-Sen Chang Merry Electronics (Shenzhen) Co., Ltd. Container US CN TW US10597203B1 Hsiang-Sen Chang Merry Electronics (Shenzhen) Co., Ltd. Pivoting assembly and container including thereof US CN TW US10723579B2 Hsiang-Sen Chang Merry Electronics (Shenzhen) Co., Ltd. Positioning structure and energy storage device US US11258220B2 Hsiang-Sen Chang Merry Electronics (Shenzhen) Co., Ltd. There are others not listed here, you can find them on Google Patent

Engineer

USI Global
03.2007 - 06.2010
  • Participated in the GD-iTronix military-grade rugged touchscreen laptop project, acquiring basic infrastructure design and waterproof and dustproof design techniques, as well as basic mechanical design, organizing BOM List, testing processes, and military-grade specifications. See Fig.1. Participated in the Panasonic rugged touchscreen laptop, learning about waterproofing, dustproofing, structural strength, and magnesium-aluminum alloy design techniques. See Fig.2. Participated in the Motorola Parrot walkie-talkie project, receiving third place in the annual R&D awards. See Fig.3. PTC Pro/E Wildfire 3.0 Certificate of Attendance. Leaened Master's degree course at National Chung Hsing University, Mechanical Engineering Department, Special Topics in Mechanical Engineering, 3 credits ,85 scores in 2007.

Education

Bachelor of Science - Mechanical Engineering

National Sun Yat-sen University
Kaohsiung City, Taiwan
04.2001 -

High School Diploma -

Mingdao High School
Taichung City, Taiwan
04.2001 -

Skills

Performance improvements

Software

Pro/E , AutoCad

Timeline

Deputy Manager

Merry Electronics
08.2010 - 09.2021

Engineer

USI Global
03.2007 - 06.2010

Bachelor of Science - Mechanical Engineering

National Sun Yat-sen University
04.2001 -

High School Diploma -

Mingdao High School
04.2001 -
Chang Hsiang-senDeputy Manager