Summary
Overview
Work History
Education
Skills
Awards
Languages
Timeline
Generic
YI KAI CHAN

YI KAI CHAN

Hsinchu,Taiwan

Summary

Seasoned R&D Metrology Engineer with a decade of experience at TSMC, specializing in advanced lithography metrology for cutting-edge semiconductor technologies. Proven expertise in CD-SEM, AFM, and TEM analytics, with a strong focus on metrology and inspection of advanced patterning applications. Collaboration with Optical Proximity Correction (OPC) teams on contour alignment enhances both model accuracy and process control. Coupled with a strong background in data-driven problem-solving using JMP and Python. Adept at leading cross-functional teams and partnering with vendors to drive innovation and efficiency in cleanroom environments. Eager to contribute to IMEC’s mission of shaping next-generation technologies through proactive, hands-on solutions. Engineering professional with proven ability to innovate and solve complex technical challenges. Known for delivering high-quality solutions and driving team success through effective collaboration and adaptability. Skills include systems analysis, project management, and technical troubleshooting.

Overview

10
10
years of professional experience

Work History

R&D Lithography Metrology Engineer

TSMC Taiwan Semiconductor Manufacturing Company
12.2020 - Current

Spearheaded 3 projects delivering quantified results, advancing TSMC’s R&D development.

  • Enhanced OPC modeling SEM recipe robustness based on CD-SEM methodology, improving image quality by 19% and defect detection by 25%.
  • Own wafer-edge improvement project to mitigate edge etch nonuniformity and yield from 146 to 148.5 mm.
  • Optimized processes, cutting surface potential issues by 58% and boosting precision.

Led 2 projects for R&D product line transfer and methodology implementation through team cooperation.

  • Led a 50+ member team to establish and transfer N2/A14 metrology product lines, integrating diverse expertise to execute advanced process initiatives.
  • Collaborated with vendors and process teams to implement new advanced metrology tools (CD-SEM/AFM), boosting throughput by 20% and resolution by 23%.

Interface to Integrate automation and system improvements:

  • Built SEM-image libraries for advanced High NA EUV nodes, enhancing hardware tuning knob.
  • Created productivity automated mode, saving 8 hours of manpower daily.

Metrology Process Engineer

TSMC Taiwan Semiconductor Manufacturing Company
12.2016 - 12.2020
  • Developed an image processing index for HVM fabs (N16-N7), integrating sharpness, contrast, and noise metrics with trend chart analytics, cutting pattern variability by 18% and boosting defect detection by 22%.
  • Collaborated with Advanced Quality teams to implement a next-generation inline QC system, enhancing real-time metrology control, saving NT$620M and reducing monitoring by 50%.
  • Built an all-in-one automation reporting platform using VBA/JMP, deployed standardizing auto-chart.

Dry Etch Process Engineer

TSMC Taiwan Semiconductor Manufacturing Company
11.2015 - 12.2016
  • Engineered an automatic etch tuning solution, significantly improving optimization with TSMC TAP.
  • Established automated metrology calibration, improving Feedback/Feedforward calibration workflow deviation by 36%, leveraging inter-layer feedback for enhanced process consistency.

Education

Materials Science and Engineering

National Tsing Hua University
08.2014

Materials and Optoelectronic Science

National Sun Yat-sen University
06.2012

Skills

  • Advanced Metrology Expertise: CD-SEM, STEM, AFM, HV-SEM, eScan, mass measurement
  • Focus on Advanced Patterning: 3D profile, Contour alignment, Shrinkage, High-NA EUV pre-align
  • SEM-based Model Calibration: Edge placement error (EPE), 6 sigma budget, charging, distortion
  • Tool Hardware Tuning Knob: Astigmatism, aberration, defocus, detector ratio for knob
  • End-to-End Project Delivery: Own production line, HVM transfer—cutting cycle time by 30 %
  • New Product Introduction (NPI): Metrology far edge function/ Image quality metrics introduction
  • Data-Centric Problem Solving: Apply JMP/ SPC to reduce excursion rate 58 % and save US $20 M/yr
  • Leadership: Mentor 50 engineers; conduct workshops that raise first-pass success to 97 %

Awards

TSMC 10th Trade Secret Award Nov. 2023, R&D Design and Improvement Project Excellent Award Oct. 2022, Productivity Enhancement TSMC Award Sep. 2021, Honorable Mention in Advanced Metrology Technology Competition Nov. 2020, Dept. System Training Lecturer Jul. 2019, Metrology Tool Productivity Improvement Project Aug. 2016

Languages

English
Advanced (C1)
Chinese (Mandarin)
Bilingual or Proficient (C2)

Timeline

R&D Lithography Metrology Engineer

TSMC Taiwan Semiconductor Manufacturing Company
12.2020 - Current

Metrology Process Engineer

TSMC Taiwan Semiconductor Manufacturing Company
12.2016 - 12.2020

Dry Etch Process Engineer

TSMC Taiwan Semiconductor Manufacturing Company
11.2015 - 12.2016

Materials and Optoelectronic Science

National Sun Yat-sen University

Materials Science and Engineering

National Tsing Hua University
YI KAI CHAN